Undercarriage Rebuild & Repairs - Service Exchange
Trackex/Trackspares is able to offer a range of unique reconditioning services that can bring undercarriage components that have reached the end of service life, back to as new condition.
Idlers, drive tumblers, load rollers and crawler shoes that would have been destined for scrap steel, can be reconditioned at a huge saving on new parts, while still achieving excellent service life.
These reconditioning procedures are able to be applied to most Komatsu, Caterpillar, Demag, O&K, Hitachi, Liebherr and P&H mining equipment.
Track Plate Re-lugging - D10 - D11, D375 - D475
Track Pad Reclamation - RH120 - RH200, EX2500 - EX5500,
Idler rebuild - Caterpillar D10 & D11 Hitachi EX1900 - EX5500 Komatsu D375 - D475 PC2000 - PC4000
Track Roller Rebuilds - D10 - D11, PC2000 - PC3000,
Track Chain Reseals Pin & Bush Turn - D6 - D11, D65 - D85,
Track Chain - Service Exchange *Reconditioned Track Groups & Track Chains available for sale.
Genuine Idlers can be sub arc re-welded and rebuild or service exchanged. commonly Caterpillar D10r, D10T, D11R, D11T or Komatsu D375 or D475.
New bearings, seals and shafts if required are fitted. Idlers are usually sold on a service exchange basis.
Most Large load rollers are able to be reclaimed at a large discount to the cost of a new item. The shell is brought back to original dimension and new seals and bearings are fitted. New shafts can also be supplied if required, and damaged seal areas can be reclaimed.
These photo's show a before and after of a Komatsu PC3000 load roller:
Drive tumblers can be repaired by either welding new rings onto the outside diameter, or welding back to original dimensions. (Service exchange available on common models)